Denso Protal in Saudi | Denso Protal Supplier in Dammam, Saudi

The Denso Protal ARO™ is a VOC-free, 100% solids liquid epoxy coating that protects FBE mainline pipeline coatings from abrasion and mechanical damage. It works as an abrasion-resistant overlay coating (ARO) for demanding applications such as directional drilling, bores, river crossings and rough terrain. The coating also adds protection around bends, fittings and fabricated sections where pipelines may face severe handling. Nassguard supplies Denso Protal in Saudi Arabia, including Riyadh, Dammam, Jubail, Jeddah and Al Khobar.

What Is Denso Protal ARO™?

Denso Protal ARO™ is a two-component liquid epoxy coating developed specifically for application over FBE-coated pipelines. It does not serve as a direct-to-steel coating. Instead, it adds a tough protective layer over the existing FBE coating where the pipeline needs extra resistance against gouging, abrasion and impact.

The coating uses a 3:1 volume mixing ratio and contains 100% solids. Workers can apply it by brush, trowel, roller or suitable plural-component spray equipment. The product can build up to 1500 µm in one coat, making it suitable for areas that need a substantial protective layer.

Denso Protal ARO also adheres to both FBE and Protal 7200, allowing it to work within compatible pipeline coating systems.

Key Features of Denso Protal ARO™

The Denso Protal ARO coating provides an additional protective layer where FBE-coated pipelines face demanding handling or ground conditions.

• 100% solids epoxy coating with no VOC content.
• Provides excellent abrasion resistance.
• Offers strong gouge resistance.
• Provides additional impact protection for FBE-coated pipelines.
• Supports service temperatures up to 65°C.
• Builds up to 1500 µm in one coat.
• Provides excellent adhesion to FBE and Protal 7200.
• Works with compatible cathodic protection systems.
• Supports brush, roller and spray application.
• Uses a 3:1 volume mixing ratio.
• Suitable for pipeline sections exposed to rough terrain and severe handling.
• Available in pre-measured 1 L, 75 L and 800 L kits.
• Provides quick drying characteristics for efficient coating work.

Uses and Applications of Denso Protal ARO™

Denso Protal ARO protects FBE-coated pipeline surfaces where normal handling can create additional abrasion or impact risks.

• Directional drilling: The coating adds abrasion protection to FBE-coated pipelines during demanding directional drilling work.
• River crossings: Pipelines crossing rivers can face difficult installation conditions. Protal ARO adds an extra protective layer over the FBE coating.
• Bores: The coating helps protect suitable FBE-coated pipelines during bore installation and other demanding construction activities.
• Rough terrain: Rocky or uneven terrain can increase the risk of coating damage. Protal ARO adds protection against gouging and abrasion.
• Pipeline bends: Workers can apply the coating over suitable bends where handling creates additional mechanical stress.
• Pipeline fittings: Suitable fittings can receive an additional protective layer where the surrounding conditions create increased damage risks.
• Fabricated pipeline sections: The coating can protect suitable fabricated areas that require additional abrasion resistance.
• Severe handling areas: Construction and installation activities can expose FBE coatings to impact and abrasion. Protal ARO adds another protective barrier in these situations.

How Denso Protal ARO™ Works

Denso Protal ARO works as an abrasion-resistant overlay over an existing FBE mainline coating. It does not replace the FBE coating or act as a direct-to-steel coating.

Workers first prepare the FBE surface by carrying out a light sweep blast. This removes surface gloss and creates the required surface profile. Workers then wipe the surface with MEK or an approved solvent to remove dust and other contamination.

After preparation, workers mix Part A and Part B at a 3:1 volume ratio. They then apply the mixed coating to the required thickness using a brush, trowel, roller or suitable plural-component spray equipment.

The resulting epoxy layer provides additional abrasion, gouge and impact resistance to the underlying FBE coating.

Surface Preparation and Application

Correct preparation plays an important role in the performance of Denso Protal ARO.

• Prepare the existing FBE coating before application.
• Use a light sweep blast to remove gloss and roughen the surface.
• Remove all dust and contamination after blasting.
• Wipe the surface with MEK or an approved solvent.
• Keep resin and hardener components at the recommended temperature for easy mixing.
• Mix Part A and Part B at 3:1 by volume.
• Mix slowly until the colour becomes consistent.
• Scrape the sides of the mixing container during preparation.
• Apply the mixed coating using a brush, trowel, roller or suitable spray equipment.
• Use a wet-film thickness gauge to check the coating thickness.
• Apply the coating within the required thickness range.
• If the surface temperature falls below 10°C, preheat the surface to support faster curing.
• Keep resin and hardener at a minimum of 15°C to support proper mixing.

Spray Application of Denso Protal ARO™

Large pipeline projects can use plural-component airless spray equipment to apply Denso Protal ARO.

The spray equipment should provide a 3:1 volume mixing ratio. Denso specifies suitable ancillary equipment such as hoppers, static mixers, whip hose and a mastic gun.

For spray application, the manufacturer specifies controlled temperature ranges for the individual components and hose bundle. Workers should also use a wet-on-wet spray technique to achieve a minimum coating thickness of 762 µm.

A wet-film thickness gauge helps workers maintain the required coating thickness during application.

Abrasion and Impact Protection

Pipeline coatings can face mechanical damage during transportation, installation and difficult ground conditions. Denso Protal ARO adds an extra protective layer over the FBE coating to address these risks.

The coating provides excellent abrasion and gouge resistance and also handles impact from demanding installation environments. These properties make it particularly useful for pipelines installed through rough terrain, river crossings and directional drilling routes.

The coating can also protect bends and fittings where workers expect more severe handling than on straight pipeline sections.

Compatibility with FBE and Protal 7200

Denso Protal ARO provides strong adhesion to FBE and Protal 7200. This allows it to work as an overlay within compatible pipeline coating arrangements.

The coating should remain on a suitable existing FBE surface rather than directly on bare steel. Proper surface preparation remains essential for achieving the required adhesion and coating performance.

Storage and Handling

Store Denso Protal ARO in its original containers between 4°C and 36°C.

When job-site temperatures fall below 15°C, keep the product warm to support proper mixing. Workers should follow the applicable product safety requirements when handling, mixing and applying the coating.

Clean application equipment with MEK or an equivalent solvent cleaner after use.

Choosing Denso Protal ARO™ for Your Pipeline

Before purchasing Denso Protal in Saudi Arabia, consider the pipeline coating, installation conditions and required protection level.

• Confirm that the existing pipeline has a suitable FBE coating.
• Do not apply Protal ARO directly to bare steel.
• Consider whether the pipeline will pass through rough terrain, bores or river crossings.
• Assess the risk of abrasion, gouging and impact during installation.
• Check the required coating thickness.
• Confirm the 3:1 mixing ratio.
• Select the correct application method.
• Check the expected service temperature.
• Prepare the FBE surface correctly before application.
• Select the appropriate kit size for the project.

Why Choose Nassguard for Denso Protal in Saudi?

Nassguard supplies Denso Protal in Saudi Arabia for customers requiring advanced liquid epoxy coatings for pipeline protection.

Denso Protal ARO provides additional protection for FBE-coated pipelines exposed to abrasion, gouging, impact and severe handling. It suits demanding pipeline applications such as directional drilling, river crossings, bores, bends and fittings.

Nassguard supplies customers across Saudi Arabia and KSA, including Riyadh, Dammam, Jubail, Jeddah and Al Khobar.

FAQs About Denso Protal in Saudi

1. What is Denso Protal ARO?
Denso Protal ARO is a 100% solids liquid epoxy abrasion-resistant overlay coating for suitable FBE-coated pipelines.

2. Can Denso Protal ARO go directly onto steel?
No. The manufacturer specifies Protal ARO for application over FBE and not directly onto steel.

3. What is the mixing ratio?
The product uses a 3:1 mixing ratio by volume for Part A and Part B.

4. What is the maximum coating thickness?
Denso Protal ARO can achieve a high build of up to 1500 µm.

5. What temperature can Denso Protal ARO withstand?
The product supports service temperatures of up to 65°C.

6. Where can Denso Protal ARO be used?
It can protect FBE-coated pipelines used in directional drilling, bores, river crossings and rough terrain applications.

7. Can Protal ARO protect pipeline bends and fittings?
Yes. It can provide additional protection to bends, fittings and fabricated areas exposed to severe handling.

8. Is Denso Protal ARO VOC-free?
Yes. The product contains 100% solids and no VOC content.

9. How can workers apply Denso Protal ARO?
Workers can apply it by brush, trowel, roller or suitable plural-component spray equipment.

10. Does Protal ARO adhere to FBE?
Yes. The product provides excellent adhesion to FBE.

11. Does Protal ARO adhere to Protal 7200?
Yes. Denso identifies Protal 7200 as another compatible surface.

12. What packaging sizes are available?
Denso lists pre-measured 1 L, 75 L and 800 L kits, with additional sizes potentially available on request.

13. Where can I buy Denso Protal in Saudi Arabia?
Nassguard supplies Denso Protal in Saudi Arabia, including Riyadh, Dammam, Jubail, Jeddah and Al Khobar.

Certifications, Standards and Compliance

• BS EN ISO 9001:2015 – Quality Management System – BSI Certificate No. FM 01548
• BS EN ISO 14001:2015 – Environmental Management System – BSI Certificate No. 583748

Conclusion

Denso Protal ARO™ provides an abrasion-resistant epoxy overlay for FBE-coated pipelines operating in demanding installation environments. Its 100% solids formulation, high build capability, strong FBE adhesion and resistance to gouging, abrasion and impact make it suitable for applications such as directional drilling, river crossings, bores, rough terrain, bends and fittings.

Nassguard supplies Denso Protal in Saudi Arabia, with supply across Riyadh, Dammam, Jubail, Jeddah and Al Khobar for suitable pipeline coating and corrosion protection requirements.